Báo cáo môn Mô phỏng và tối ưu hóa các quá trình hóa học - Phần 1 - Hoàng Ngọc Hà

Mô hình hóa, mô phỏng và tối ưu hóa  
các quá trình hóa học  
Modeling, simulation and optimization for chemical process  
Instructor: Hoang Ngoc Ha  
Bộ môn QT&TB  
Curriculum/syllabi  
Seminar group  
Outline  
• General introduction  
– Structure and operation of chemical  
engineering systems  
– What is a chemical process?  
– Motivation examples  
• Part I: Process modeling  
• Part II: Computer simulation  
• Part III: Optimization of chemical  
processes  
General introduction  
• Structure of chemical engineering system  
(Copyright © by Prof. Paul Sides at CMU, USA)  
General introduction  
• Conservation laws:  
– Give some balance equations such as mass balance (or the molar  
number by species), energy balance and momentum equation of the  
system under consideration  
• Equilibrium thermodynamics  
– The extensive variables/intensive variables  
– The laws of thermodynamics  
• Reaction engineering  
– Reaction mechanism  
– The rate of a chemical reaction  
• Transport processes  
– How materials and energy move from one position to another (heat  
conductivity, diffusion and convection…)  
• Biological processes  
– Transform material from one form to another (enzyme process) or  
remove pollutants (environmental engineering)  
General introduction  
• References (complements) :  
1. Sandler S. I. (1999). Chemical and Engineering  
Thermodynamics. Wiley and Sons, 3rd edition.  
2. H.B. Callen. Thermodynamics and an introduction to  
thermostatics. JohnWiley & Sons Inc, 2nd ed. New York,  
1985.  
3. De Groot S. R. and P. Mazur (1962) Non-equilibrium  
thermodynamics. Dover Pub. Inc., Amsterdam.  
4. Vũ Bá Minh. (tập 4) Kỹ thuật phản ứng. NXB ĐHQG Tp. Hồ  
Chí Minh, 2004  
5. Nguyễn Bin, (tập 5) Các quá trình hóa học. NXB Khoa học  
và Kỹ thuật, 2008  
General introduction  
• Conservation laws:  
– Give some balance equations such as mass balance (or the molar  
number by species), energy balance and momentum equation of the  
system under consideration  
• Equilibrium thermodynamics  
– The extensive variables/intensive variables  
– The laws of thermodynamics  
• Reaction engineering  
– Reaction mechanism  
– The rate of a chemical reaction  
• Transport processes  
– How materials and energy move from one position to another (heat  
conductivity, diffusion and convection…)  
• Biological processes  
– Transform material from one form to another (enzyme process) or  
remove pollutants (environmental engineering)  
General introduction  
„ Operation of a chemical engineering plant  
(Σ)  
Dynamical behavior  
Copyright © by T. Marlin  
General introduction  
„ Oil and gas production plant  
General introduction  
„ The system may be  
‰ Isolated: There is no transfer of  
mass or energy with the  
environment  
∑
∑
∑
‰ Closed: There may be transfer of  
mechanical energy and heat  
‰ Open: There is mass transfer with  
the environment  
General introduction  
Question: determinate physical volume of  
the following systems?  
Gas  
.
QJ  
A, B  
υA A →υB B  
General introduction  
„ What is a chemical process?  
‰ Process: A set of actions performed intentionally in order to reach  
some result (Longmans Dictionary of Contemporary English)  
‰ Processes that involve energy conversion, reaction, separation  
and transport are called chemical processes (Prof. Erik Ydstie at  
CMU, USA)  
‰ Definition: Chemical processes are a special subclass of  
processes since their behavior is constrained by a range of  
laws and principles which may not apply in other  
circumstances (mechanical/electrical systems…)  
‰ Properties:  
„ Highly nonlinear  
„ Complex network  
„ May be distributed  
General introduction  
„ Chemical processes  
‰ Thermal conductivity process  
‰ Transport (reaction) process  
‰ …  
General introduction  
„ Why we need informations about dynamical  
behavior?  
Process modeling,  
computer  
simulation and optimization  
‰ Research and development  
‰ Process design  
(Σ)  
Ordinary Differential Equations  
‰ Process control  
‰ Plant operation  
‰ …  
(ODEs) or Partial Differential  
Equations (PDEs) or  
Differential and Algebraic  
Equations (DAEs)  
Motivation examples  
„ Example 1: Gravity-flow tank  
F0  
¯
¯
The higher the flow rate F, the higher h will be  
h
F
F
Overshoot  
F0 = F0(t), h = h(t) and F = F(t)  
¯
¯
¯
F0, h and F: steadystate values  
How to understand dynamical behavior to design the  
system avoiding « Overshoot »?  
Motivation examples  
„ Example 2: Heat exchanger  
Temperature controller  
Final control element  
Temperature transmitter  
Thermocouple  
Motivation examples  
„ Example 3: Typical chemical plant and control system  
¾Two liquids feeds are pumped into  
a reactor  
¾They react to form products  
¾Reactor effluent is pumped through  
a preheater into a distillation  
To specify the various pieces  
of equipment:  
•Fluid mechanics  
•Heat transfer  
•Chemical kinetics  
•Thermodynamics and mass  
transfer  
Motivation examples  
„ Example 4: Optimization of a silicon process  
The silicon reactor  
Motivation examples  
„ Example 4: Optimization of a silicon process  
Outline  
„ General introduction  
‰ Structure and operation of chemical engineering  
systems  
‰ What is a chemical process?  
‰ Motivation examples  
„ Part I: Process modeling  
„ Part II: Computer simulation  
„ Part III: Optimization of chemical processes  
Process modeling  
„ Introduction  
„ Fundamental laws  
‰ Continuity equations  
‰ Energy equation  
‰ Equations of motion  
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